MegaEIS – Multi-channel impedance test stand

Modular configurable multi-channel (up to 1000 individual cells) impedance test stand for fuel cell and electrolysis cell stacks as well as Li-ion and redox flow battery packs

The MegaEIS multi-channel electrometer/impedance spectroscopy test stand enables the characterisation and optimisation of up to 1000 individual cells, e.g. of a fuel cell or electrolysis cell stack up to 1000 V / 2000 A within a power limit of 250 kW. For tasks in general electrochemical synthesis from water splitting and alkaline CO2 conversion to fuel cells and other energy storage and conversion concepts - also on an industrial scale.

Product Description

With the MegaEIS systems designed for fuel cell stacks and electrolyser cell stacks, it is possible, in addition to individual DC current control in source (electrolyser) or sink (fuel cell) operation, to realise additional AC current modulation of sufficient current strength for electrochemical impedance spectroscopy.

At the same time, not only the entire cell stack is characterised with regard to its impedance response, but also the maximum technically feasible number of 1000 individual cells within the stack.

This will enable the user to individually assess industrially used electrochemical cell stacks for electrochemical energy conversion or storage with high performance and current requirements down to the level of the individual cell, for example to recognise and prevent damage mechanisms at an early stage or to identify operating parameters with negative effects on the performance of the overall stack.

Exemplary MegaEIS solutions can be divided into two different categories – with or without an additional external DC load or source. The MegaEIS systems can be operated without an external DC load up to a maximum of 20 kW dissipated power or with the additionally integrated external DC loads or sources, in principle with unlimited power.

The following overview provides an insight into examples of technical solutions for industrially used EIS characterisation / cell voltage monitoring (CVM) of fuel cells and electrolysers.

VoltageCurrent (int.)Current (ext.)EIS channelsApplication
600 V120 A800 A512H2FC stack up to 250 kW
30 V200 A24H2FC stack up to 4 kW
200 V300 A300 A24H2FC stack up to 80 kW
1000 V600 A1200 A128H2FC stack up to 50 kW
250 V400 A400 A256H2FC stack up to 100 kW
20 V500 A8Electrolyser up to 10 kW

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Specifications

Technical specifications:



Power (without external load / booster): 20 kW (max.)


Power (with external load / booster): 250 kW



EIS within 1
mHz – 100 kHz



USB communication



Technical parameters:



Power supply: 110 … 230 V AC / 50 … 60 Hz

3x 400 V AC for higher power requirements


Cooling: Water
cooling


Protection class (sealing of mechanical
enclosures against water and dust): IP20



Input voltage: 1000 V (max.)



Input current: 2000 A (max.)



Data acquisition speed:

24-bit ADCs, 50/60 Hz filtered (DC)

24-bit ADCs, up to 1.25 MHz for EIS measurements (AC)



Resolution: 0.001% of the selected range



Measurement methods:

Polarisation curves, chronopotentiometry, chronoamperometry, EIS (electrochemical impedance spectroscopy), CVM (Cell Voltage Monitoring), etc.



EIS amplitude: 20% of the maximum available input current for < 1 kHz



Voltage range per EIS channel: ± 3 V (can be adjusted on request)


Number of EIS channels:

1000 (max.;
limited by maximum voltage)

8 channels per module



Communication: Ethernet



Software:

Control software for MS Windows including parameter setup for the experiment,

experiment control, data acquisition, data processing and visualisation.


Programming
languages:

Pascal or Python


Remote control
:

Remote control via TCP/IP server for integration into a higher-level control system. Programming examples for remote control using Python or LabView are available

Options and Accessories

Thermostat (Julabo, Lauda, Huber, etc.) or heat exchanger

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